Page 24 - 吉多瑞KL商用车精修工具

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2. Axle Repair Tools
2.2 支承接头、轴承和轴套 2.2 Support Joints, Bearings and Bushings
2.2 Support Joints, Bearings and Bushings
KL-4043-4232 (Code 2910748) KL-4043-4232
KL-1010 系列 卡车静音轴承的牵引装置 (German Utility Model) Socket, EP32, 90mm
(DE-GM)
KL-1010-Series Pulling Devices for HGV Silentblocs
Suitable for screw-fitted connections (withTorx-Plus® Profile) on axle components at
适用范围： 静音轴承： Mercedes HGVs/commercial vehicles. Can be found, for example, in Actros MP4 etc.
Field of Application:
Silentblocs:
Alternative tools: W 963 589 00 09 00
Designed for the professional loosening/tightening of screws having a Torx-
Plus® Profile EP32, such as used on various axle parts in Mercedes HGVs/commercial
vehicles.
Recommended Accessory: 3293 U-2 Reversible Ratchet 3/4"
Technical Data:
封闭
开槽
split-type solid-type Drive: 3/4“
Length: 90mm
Size (waf): EP32
Spring eye Spring bracket Anti-roll bar
稳定杆
弹簧支架
弹簧卷耳
KL-1011-111 (Code 2450178) KL-1011-111
Based on the tried and tested GEDORE Automotive Modular System, the
The replacement of split-type silentblocs is still a challenging task for
时至今日，开槽静音轴承的安装一直是机械师面临的主要问题之一， 成熟的 GEDORE Automotive 模块化系统中内置的牵引装置由 Ø 所需的 Set of Sleeves for SAF HGV Silentbloc 4 pcs.
the automotive mechanic as this type of silentbloc not only is difficult to
pulling devices are each composed of a set of sleeves and the correspon-
其原因在于难以拆卸，而且还必须以很大的预紧力进行安装。 套筒组和相应的驱动组件组成。
remove but also needs to be installed under high preload conditions. ding drive tool kit. Ø 139mm
KL-1010 系列卡车静音轴承的 GEDORE Automotive 牵引装置适合与液 该系统的巨大优势在于，尽可能减少其他 Ø 或应用领域所需的新零件 Suitable for silentblocs with Ø of 139mm as found on SAF INTRADISC plus air
The GEDORE Automotive pulling devices for HGV silentblocs of the
The big advantage of the unique GEDORE Automotive Modular System
is that it requires substantially fewer single parts for more diameters and
压泵 KL-0215-35 M25 ( 包括软管、离合器、适配器和压力计 ) 一起， 数量。(==> 节约大量成本 ) suspension axles.
KL-1010-Series allow for the quick, professional and safe removal and
replacement of split-type silentblocs as found on stabilizers, thrust rods,
以便快速、清洁和安全地拆卸和安装开槽静音轴承，例如稳定器、推杆、 applications than conventional silentbloc tools (==> high cost savings).
leaf spring eyes, spring brackets and other axle suspension components.
钢板弹簧卷耳、弹簧支架和其他车桥悬挂部件。 优点： The sleeve set KL-1011-111 allows the quick, professional and safe removal and
The pulling devices are designed to be used in conjunction with a hydrau- • 节省大量时间和成本。 installation of the specified silentblocs on axle suspensions.
Advantages:
lic pump such as the KL-0215-35 M25 (with hose, coupling, adaptor and • Substantial time and cost savings Necessary Drive Parts (cf. Chapter Drives):
在空间允许的条件下，可以在工作台或车辆上进行静音轴承的拆卸和 • 操作简便。
pressure gauge included).
• Tools are easy to use.
安装。 • 液压缸17 t KL-0040-2500 也可普遍用于其他GEDORE Automotive工具。 Hydraulic Drive (28t):
• The KL-0040-2500 (17t) hydraulic cylinder can universally be used on
The removal and installation of the silentblocs can be carried out at a work KL-0040-2800 Hydraulic Cylinder 28t, KL-0215-35 M28 Hydraulic Pump,
bench or in situ on the vehicle if space conditions allow. other GEDORE Automotive tools. KL-0040-2841 Pull Spindle with Nut
Hydraulic Drive (17t):
KL-0040-2500 Hydraulic Cylinder 17t, KL-0215-35 M25 Hydraulic Pump,
KL-0039-1920-1 Pull Spindle, KL-0040-3009 Clamping Nut,
应用实例 / 操作方式： 应用实例 / 操作方式： KL-0039-1002 Retaining Adaptor, KL-0039-1340 Centring Ring
Application example / procedure:
1. 确定孔径并从表中选择工具。 2. 拆卸静音轴承： Scope of Delivery:
2. Silentbloc Removal:
1. Identify bore diameter and select the appropriate tool
from the table: 如图 2 所示安装牵引装置，并通过操作液压泵来拉出静音轴承。 KL-1011-111 Set of Sleeves for SAF HGV silentbloc Ø 139mm
Assemble/mount pulling device as shown below and extract
silentbloc by operating the hydraulic pump.
Part No. Description Qty
KL-1011-1101 Conical Sleeve, Ø 139mm 1
KL-1011-1102 A Thrust Piece 1
配件：KL-0040-2590
Accessoires: KL-0040-2590
KL-1011-1103 Support Sleeve 1
拆卸压件
Thrust piece (removal) KL-0040-2500 KL-1011-1104 Cap 1
凸肩螺母
Shoulder nut
KL-1001-101 A (Code 3289184) KL-1001-101 A
Bore-Ø Pull spindle Sleeve set for commercial vehicle 4 pcs.
拉杆
长型支撑套筒
Support sleeve (long) KL-0040-2552
silent blocks Ø 57 + 68mm
Suitable for silent blocks with bores of Ø 57 + 68mm. Particularly suitable e.g.
for parabolic control arms on ROR, SAF, Trailor trailers and semi-trailers, and
BPW semi-trailers with ECO PLUS 2 axle and compressed-air suspension.
3. 安装静音轴承 ==> 预紧新轴承： 4. 安装静音轴承： The sleeve set enables the quick and professional removal and installation of closed
3. Silentbloc Installation ==> pre-tensioning the new silentbloc:
4. Silentbloc Installation:
安装牵引装置，并将新的静音轴承插入锥形套筒。轴承通过套筒 安装牵引装置并将预紧的静音轴承插入孔中。 silent blocks, e.g. on parabolic control arms, stabilisers, thrust struts, leaf spring eyes,
Assemble/mount pulling device and insert new silentbloc into
Assemble/mount pulling device and insert pre-tensioned
的内锥体预张紧。弹簧压件确保整个过程中的精确支撑。
conical sleeve. Silentbloc will be pre-tensioned via the sleeve silentbloc into bore. spring brackets, and other axle suspension parts.
inner cone. The spring-loaded thrust piece ensures accurate support Recommended Accessory:
throughout the whole working process. KL-1010-1205 Thrust piece 59mm Ø (for BPW silent blocks with 60mm bore
diameter and M24 screw)
短型支撑套筒
静音轴承 Support sleeve (short) KL-0040-2500 Necessary Drive Parts (cf. Chapter Drives):
Silentbloc
锥套
短型支撑套筒
凸肩螺母 Conical sleeve Support sleeve (short) KL-0040-2500 KL-0040-2500 Hydraulic Cylinder (17t), KL-0215-35 M25 Hydraulic Pump,
Shoulder nut
凸肩螺母 拉杆 KL-0039-1003 Retaining Adaptor, KL-0039-2120 Pull Spindle + Quick-Action Clamping Nut
Shoulder nut
Pull spindle
Scope of Delivery:
Spring-loaded KL-0040-2552 KL-1001-101 A Sleeve set for commercial vehicle silent blocks 57 + 68mm Ø
弹簧压件
锥套
thrust piece Conical sleeve Pull spindle Spring-loaded KL-0040-2552
弹簧压件
拉杆
thrust piece Part No. Description Qty
KL-1010-1001 Support sleeve, long (removal) 1
KL-1010-1006 Support sleeve, short (installation) 1
KL-1001-1003 Thrust piece 66mm Ø 1
KL-1001-1013 Thrust piece 55mm Ø 1
22 Copyright GEDORE Automotive GmbH, Germany, EN / 5.1 formerly Copyright GEDORE Automotive GmbH, Germany, EN / 5.1 formerly 23