Page 197 - UniorTools-Eng
P. 197

A special procedure for the


                                                               manufacture of the carriage






                                                               1. Housing manufacture: The cover, bottom, left pillar, right pillar and

                                                               black wall are "rst stamped out from a reel on a CNC stamping machine,
                                                               then bent on a CNC bending machine.
                                                               2. Manufacture of wheel holders and handle reinforcement:

                                                               The wheel holder is "rst cut with shears, bent on a tool (in two stages),
                                                               pierced and threaded for wheels. The handle brace is stamped out from a
                                                               reel on a CNC stamping tool, then bent on a CNC bending machine and
                                                               riveted onto the left pillar.

                                                               3. Housing welding: Then all the elements are loaded into a robotic
                                                               cell for housing welding and the entire housing is welded before being
                                                               transported for varnishing.










                                                               Drawer production

                                                               Drawer 70 is stamped out from a reel on a CNC stamping machine, then
                                                               bent on a CNC bending machine, pressed on a tool and spot welded
                                                               using a spot welding device. The drawer is thus ready for coating.

                                                               Drawer 160 is stamped out from a reel on a CNC stamping machine,
                                                               then bent twice on a CNC bending machine, pressed on a tool and spot
                                                               welded using a spot welding device. The drawer is thus ready for coating.

                                                               A lifting rod is cut out with a laser on a laser cutting machine, pressed
                                                               on a tool, bent on a CNC bending machine and then transported for
                                                               coating. After coating, all the elements are ready for the ASSEMBLY of the
                                                               carriage, which is carried out on the assembly line.












                                                               The assembly includes the following actions:


                                                               › Serigraphy of the drawers
                                                               › Assembly of the drawers (the lifting rod and guides are riveted to the
                                                                drawer and a synthetic lining is inserted)
                                                               › Serigraphy of the housing
                                                               › Placing the synthetic lining and border onto the carriage cover
                                                               › Assembly of the lock and the locking mechanism
                                                               › Riveting the guides onto the housing
                                                               › Inserting the drawers
                                                               › Examining the carriage and inserting the wheels and handles into the
                                                                drawer
                                                               › Packaging the carriage in Styrofoam using a specialpackaging device
                                                               › Final packed products






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